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JLQG-3826自动上片自动切割一体机
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JLQG-3826自动上片自动切割一体机
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JLQG-3826自动上片自动切割一体机 (3).jpg


一、设备工作区域面积:8200mm×3240 mm×900 mm(以下图为设备示意图)

The working area of the equipment: 8200mm * 3240 mm * 900 mm (the following diagram for the equipment schematic)

图片8.png


二、简介说明:

Two. Introduction:

本机属实用新型玻璃上片切割一体机,特点是:底架两侧有走行轨,机架底侧有由两个主、从动轮、减速机、传动轴构成的移动机构,由升降机、翻转大臂、翻转大臂轴、翻转小臂、小臂驱动轴、主、副连杆、吸盘组件和限位开关构成的玻璃自动上片机构;由工作台支腿、固定板、螺栓固定的四个工作台;在机架前后侧有纵移导轨和齿条,侧力板上均安装有主传动轮、伺服电机、显示器、电控柜,两侧力板间固有切割机横梁,上有轴心式滑轨、SBR型导轨、通轴、横移齿条和切割刀头自动切割机构。该机遥控操作,省人省钱占地小,适合玻璃加工企业使用。

The utility model belongs to machine glass piece cutting machine is characterized in that the frame on both sides of a rail line, a bottom side by moving mechanism two main drivenwheel, speed reducer, a transmission shaft, a lift, flip arm, flip arm shaft, turning a small arm, small arm, drive shaft the main and auxiliary connecting rod, suction cup assembly and a limit switch for the glass automatic loading mechanism; by the table leg, a fixed plate, a fixed bolt four table; in the frame before and after the side vertical shift rail and rack, lateral force plates are installed on the main drive wheel, servo motor, and display the cabinet, on both sides of the inherent force plate cutting machine beam, a shaft type slide, SBR type guide rail, through shaft, rack and transverse cutting head automatic cutting mechanism. The machine remote control operation, save money to save an area of small, suitable for use in glass processing enterprises.

特点:

Characteristic:

1)一台设备功能能顶2台设备

1) a device capable of top 2 devices

2)花少钱做多事,小空间,做大事

2) spend less money to do things, small space, do great things

3)设计精湛,高效节能。节电40%

3) exquisite design, high efficiency and energy saving. Power saving 40%

4)高端配置,故障率低

4) high-end configuration, low failure rate

功能:上片、切割(直线、异型)

Function: upper, cutting (straight line, special-shaped)

三、设备性能及工作原理:

Three, equipment performance and working principle:

将玻璃放在指定位置,给出取片信号后,取片吸盘自动翻起并将玻璃吸附后放置在取片台传送辊道上,自动将玻璃输送到切割机主机上。

When the glass is placed in the designated position, after the signal is taken out, the chip suction cup is automatically turned on and the glass is adsorbed on the conveying roller table of the picking table, and the glass is automatically transferred to the host of the cutting machine.

主要由机架、吸盘翻转取片机构、吸盘取片移动机构、输送辊道和电控柜等组成。

Is mainly composed of a machine frame, turning mechanism, take the sucker sucker taking sheet moving mechanism, conveying roller and electric control cabinet etc..

整个工作过程有PLC自动控制或手动控制均可完成,手动方式主要在设备调整和维修时使用,每个动作可单独完成,也可用来进行正常工作。给出取片信号(人工、自动均可)后,翻转系统工作,电机驱动机械反转机构使吸盘臂翻起,并达到和玻璃一样的倾斜角度时翻转停止,前移电机使吸盘移动,顶部吸盘旁的检测开关接触到玻璃时,前移电机停止。此时真空系统工作,吸盘开始吸附玻璃,当真空压力开关达到设定压力时,真空泵停止,吸盘的伸缩连杆机构通过电机驱动把玻璃提升起来,在此工位约停数秒后,确保单片玻璃吸起,电机驱动机械翻转机构使玻璃反转至切割台面,伸缩连杆机构使吸盘与玻璃同时降落,吸盘吹压缩空气快速释放玻璃,传动机构停止,回归平整原位。待人工把玻璃移动到切割台固定位置后进行切割,切割完成后人工把玻璃移动至掰片台进行掰片,上片机接收到信号后再自动升起进行玻璃取片。

The whole process of the PLC automatic control or manual control can be completed, the manual mode is mainly used in equipment adjustment and maintenance, each action can be done separately, can also be used for normal work. Give (manual and automatic film fetching signal can be), turning system, motor driven mechanical reversing mechanism to make the disk arm turn up, and stop turning angle and glass like to forward the sucker motor moving detection switch by touching the glass top suction when the motor stops forward. The vacuum system, the sucker began adsorption glass, when the vacuum pressure switch to set pressure when the vacuum pump stops, the telescopic link mechanism is driven by the motor of the glass sucker up, this station is about to stop after a few seconds, ensure that the monolithic glass ceiling, motor driven mechanical turnover mechanism to reverse to the glass cutting platform, a telescopic connecting rod at the same time landing mechanism makes the sucker and glass blowing, suction compression quick release glass air transmission mechanism to stop, return to in situ formation. When the glass is moved to the fixed position of the cutting table, the glass is moved to the breaking table to be broken, and the upper plate is automatically lifted after the signal is received.

设备参数及性能:

Equipment parameters and performance:

技术参数:

Technical parameters:

1)、上片尺寸范围:最大上片尺寸:3660*2440mm

1), the size of the upper range: the maximum size: 3660*2440mm

2)、上片厚度:3~19mm。

2), the film thickness: 3~19mm.

3)、最快上片周期:40-60秒

3), the fastest chip cycle: 40-60 seconds

4)、传输速度:0~40m/min(可调)

4), transmission speed: 0~40m/min (adjustable)

5)、最大吸片深度:700mm

5), the maximum suction depth: 700mm

6)、最大上片附荷:1000KG

6), the largest piece of attached load: 1000KG

7)、单侧上片臂数量:3个臂。

7) the number of upper arm on one side: 3 arms.

8)、单臂吸盘数:三个。

8), single arm sucker number: three.

9)、上片翻转臂:单翻

9), on the flip arm: single turn

10)、上片工位:单工位

10), the upper position: single station

11)、电源/功率:380V/50HZ

11), power / power: 380V/50HZ

12)、安装功率:约3.5KW

12), installation Power: about 3.5KW

13)、压缩空气:0.5~0.8Mpa

13), compressed air: 0.5~0.8Mpa

14)、真空压力:-70~90Kpa

14) vacuum pressure: -70~90Kpa

机械配置:

Mechanical configuration:

1)、翻转链轮链条:特制高精度加强形。

1, flip chain sprocket: special high-precision reinforced shape.

2)、真空吸盘:进口丁青胶材质(双吸附结构)

2), vacuum chuck: Dingqing rubber material import (double adsorption structure)

3)、传输/翻转电机:台邦电机 (2个:2.2KW1个,1.1KW1个)

3), transfer / Flip motor: Bang Bang motor (2: 2.2KW1, 1.1KW1)

4)、真空泵:中外合资PUJIANG(1个 1.1KW)

4), vacuum pump: Sino foreign joint venture PUJIANG (1 1.1KW)

电器原件:

Electrical original:

序号名称 品牌

Brand name

1PLC信捷

1 PLC xinje

2变频器台达

2 inverter Delta

3电动机断路器施耐德

3 motor circuit breaker Schneider

4中间继电器欧姆龙

4 intermediate relay OMRON

5交流接触器正泰

5 AC contactor CHINT

6相序保护器正泰

6 phase sequence protector CHINT

7急停开关

7 emergency stop switch

8按钮开关

8 button switch

9钥匙开关

9 key switch

10开关电源台湾明伟

10 switching power supply Taiwan Ming Wei

11光电/行程/接近开关欧姆龙

11 photoelectric / stroke / proximity switch OMRON

12压力传感器台达

12 pressure sensor Delta

 

一、全自动玻璃切割机

Automatic glass cutting machine

1)设备参数:

1) equipment parameters:

切割厚度∶3~19mm

Cutting thickness: 3 ~ 19mm

切割精度∶≤±0.15mm

The cutting accuracy: less than 0.15mm

切割速度∶0~165米/分.(可调)

Cutting speed: 0~165 M / min

台面高度:900±30mm

Mesa height: 900 + 30mm

可切割最大尺寸:3660*2440mm

Maximum cutting size: 3660*2440mm

台面尺寸:4260*2840mm

Table size: 4260*2840mm

外形尺寸:4500*3240*1400mm

Dimensions: 4500*3240*1400mm

传动系统:X、Y、Z轴采用伺服电机及研磨级别齿条装置。

Transmission system: X, Y, Z axis servo motor and grinding level rack device.

切割刀座∶

Cutting tool holder

固定刀头结构360度旋转(刀头机械保险装置,国产切割机独家使用此技术可切割任何形状的玻璃,日本SMC比例阀自动控制刀头切割压力。

Fixed cutter head structure 360 degree rotation (cutter head mechanical safety device, domestic cutting machine exclusive use of this technology can cut any shape of glass, Japan SMC proportional valve automatic control cutter head cutting pressure.

供油方式:自动注油装置。

Automatic feeding device.

定位装置:光电扫描定位系统。

Positioning device: photoelectric scanning positioning system.

2)机械部分

2) mechanical part

主要轴承:日本NSK

Main bearings: Japan NSK

台板:采用高密度板防水。(平整度≤±0.20mm/m).

Platen: waterproof with high density board. (roughness less than 0.20mm/m).

齿条:日本KHK

Rack: Japan KHK

刀轮/轮夹:日研

Cutter wheel / wheel clamp

台面:进口工业毛毡。

Table: imported industrial felt.

3)电气部份

3) electrical part

切割机通讯电缆线全部采用德国和柔高柔性屏蔽电缆,杜绝了以往国产电缆线容易出问题缺点。

Cutting machine communication cables all use Germany and flexible flexible shielded cable, put an end to the problem of the domestic cable is prone to problems.

采用工业电脑直接进行控制,微软视窗界面。

Direct control of industrial computers, Microsoft windows interface.

电压:380V/50HZ。

Voltage: 380V/50HZ.

安装功率:4KW。

Installation Power: 4KW.

伺服系统:日本安川。(伺服电机4个:1.3KW2个,850W1个,400W1个)

Japan Yaskawa servo system. (servo motor 4: 1.3KW2, 850W1, 400W1)

变频器:台达。

Inverter: delta.

电气元件:施耐德电器。

Electrical components: Schneider electric.

主要气动原件:日本SMC。

Main pneumatic components: Japan SMC.

风机1台:九洲风机 4.5KW

Fan 1: Jiuzhou fan 4.5KW

4)软件

4) software

专业配套北京宝伦系列控制系统(在WINDOWS操作界面下使用)。

Professional supporting Beijing Lun Lun series control system (in the WINDOWS operating interface).

带上百种切割图库,方便切割任意形状的玻璃,AUTO CAD绘图软件配套兼容。

With hundreds of cutting Gallery, easy to cut any shape of glass, AUTO CAD drawing software compatible.

具有自动修正功能。确保切割精度。

Automatic correction function. Ensure cutting accuracy.

切割路径选择功能。确保达到最佳切割速度。

Cutting path selection function. Ensure optimum cutting speed.

操作输入:键盘与鼠标。中/英文对话界面。

Operation input: keyboard and mouse. Chinese / English dialogue interface.

具有异形切割刀压自动调解功能,确保切割最佳效果。

It has the function of automatic pressure regulating of special cutting knife to ensure the best cutting effect.

详细配置

Detailed configuration

可切割最大玻璃尺寸(mm)3660*2440mm

Maximum cutting glass size (mm) 3660*2440mm

可切割玻璃厚度(mm)3~19

Thickness of cut glass (mm) 3~19

最大电机轴速度(m/min)165m/min

Maximum motor shaft speed (m/min) 165m/min

直线切割精度(mm)±0.10mm

Linear cutting accuracy (mm) + 0.10mm

对角线精度(mm)±0.2mm

Diagonal accuracy (mm) + 0.2mm

切割运动部件带自我保护装置,最大限度的减少故障的产生

Cutting moving parts with self protection device to minimize the occurrence of failures

设备功率4KW

Device power 4KW

油箱根据切割情况自动注油润滑

The oil tank is lubricated automatically according to the cutting condition

CNC玻璃切割机主要部件品牌:

CNC glass cutting machine main components brand:

序号名称品牌备注

Brand name remark

1接触器施耐德

1 contactor Schneider

2小型继电器施耐德

2 small relay Schneider

3断路器施耐德

3 circuit breaker Schneider

4气动比例阀日本“SMC”

4 pneumatic proportional valve Japan "SMC"

6拖链(低噪音)德国高柔性

6 towline (low noise) German high flexibility

7伺服电机日本安川

7 Japan Yaskawa servo motor

8伺服控制器日本安川

8 Japan Yaskawa servo controller

9研磨级别齿条日本“KHK”

9 grinding grade rack Japan "KHK"

10行程开关、接近开关日本“欧姆龙”

10 stroke switch, proximity switch Japan "OMRON"

11切割刀轮日研

11 cutting wheel

12油水分离器日本“SMC”

12 oil-water separator Japan "SMC"

13控制软件北京宝伦系列控制系统

13 control software Beijing Lun Lun series control system


图片9.jpg

气浮分片台

Air separation table

带气垫浮片的玻璃开片系统;

With a glass cutting system of air cushion floating tablets;

1、台面规格:3700*2500mm

Table 1, specification: 3700*2500mm

2、台面高度:900±30mm

2, mesa height: 900 + 30mm

3、带气浮装置,高密度板台面

3, with flotation device, high density board

4、功率:4.5KW

4, power: 4.5KW

5、多点顶杆控制功能,方便可靠

5, multi pin control function, convenient and reliable

6、验收方式:尺寸精度以任何两个切割线之间的距离为准,以2mm厚玻璃测量,如非2mm厚玻璃,测量的所有误差数值以剥片前之切割线为准。

6, acceptance: between any two dimensional accuracy in cutting line distance, with the thickness of 2mm glass measurement, such as non 2mm thick glass, all the numerical error measurement by stripping the wire as before.

设备参数:

Equipment parameters:

机械配置:

Mechanical configuration:

台板:高密度板

High density board

毛毡:进口工业毛毡

Felt: imported industrial felt

风机:离心风机(九洲普惠1台 4.5KW)

Fan: centrifugal fan (Jiuzhou Pratt & Whitney 1 4.5KW)

顶杆:双十字掰片顶杆

Ejector rod: double cross break